Vector Work Light VEC189 User Manual

VEC189_Manual_052005 5/24/05 6:57 PM Page 8  
VEC189  
Re ch a r g e a b le Sp o t lig h t  
Po w e r™  
1 0 , 0 0 0 , 0 0 0  
Se rie s  
USER’ S M ANUAL  
& WARRANTY INFO RM ATIO N  
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND  
THIS INSTRUCTIO NAL MANUAL. THIS MANUAL CO NTAINS IMPO RTANT  
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS  
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.  
 
VEC189_Manual_052005 5/24/05 6:57 PM Page iv  
TABLE O F CO NTENTS  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
120 Volt AC Charging/ Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
12 Volt DC Charging/ Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Using the Spotlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Using the 3-LED Auxiliary Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Using the 12 Volt DC Accessory Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Using the Adjustable Workstand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Safe Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
DC Plug Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Operating Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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IN TRO DUCTIO N  
Congratulations on purchasing the 1 0 ,0 0 0 ,0 0 0 Po w e r Se rie sSp o tlig h t, an  
advanced design, dual-filament bulb 10,000,000 candle power Spotlight and long  
lasting, 3-LED Auxiliary Light. It uses two powerful, proven-technology, rechargeable,  
non-spillable, sealed, lead acid batteries for years of dependable use. It was  
designed to be the most versatile and practical light for travel, camping, picnicking,  
tailgate parties and boating. Extremely rugged construction protects the unit from most  
vibration and shock damage. It is water and dust resistant.  
FEATURES  
• Powerful, prefocused, replaceable quartz halogen bulb  
• High and low beam spotlight settings  
Long-life, 3-LED, ultra bright auxiliary light  
12 volt DC accessory outlet  
Replaceable sealed lead acid battery  
• AC/ DC recharge adapter and power cord  
• Fused DC/ DC recharge adapter  
LED charging indicator  
Removable carry strap  
• Protective rubber safety guard (bezel) around lens  
• Hands-free adjustable workstand with position locks  
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VEC189_Manual_052005 5/24/05 6:57 PM Page 2  
LED AUXILIARY LIGHT  
O N / O FF PUSHBUTTO N  
LED CHARGIN G AC RECHARGE  
1 2 0 Vo lt AC Ch a rg in g / Re ch a rg in g  
IN DICATO R  
PO RT  
Plug the supplied 120 Volt AC Adapters plug into a  
standard North American outlet. Connect the  
adapters DC port to the AC Recharge Port located  
on the top/ rear of the grip handle. The LED will light  
to indicate that the unit is charging. Time required to  
initially charge the unit using this method is  
approximately 30 to 35 hours. The LED Charging  
Indicator will blink when the unit is fully charged. Th e  
Sp o tlig h t ca n n o t b e use d w h ile re ch a rg in g  
usin g th is m e th o d .  
EASY GRIP  
HAN DLE  
3 -LED AUXILIARY  
LIGHT  
1 2 VO LT DC  
ACCESSO RY O UTLET  
RUBBER  
BEZEL  
BATTERY  
CO MPARTMEN T  
CO VER LO CK  
(O N E O N EACH SIDE)  
Q UARTZ  
HALO GEN  
SPO TLIGHT  
BATTERY  
CO MPARTMEN T  
O N / O FF HIGH BEAM  
SPO TLIGHT SW ITCH  
1 2 Vo lt DC Ch a rg in g / Re ch a rg in g  
O N / O FF LO W BEAM  
SPO TLIGHT SW ITCH  
W O RKSTAN D  
PO SITIO N LO CK  
KN O BS  
ADJUSTABLE  
W O RKSTAN D  
The DC recharging method will NOT recharge the  
unit as effectively as the 120 volt AC method. The 12  
volt DC recha rging procedure is recommended  
only when it is necessary, since frequent use of the  
12 volt DC recharging procedure may shorten the  
battery systems life.  
(O N E O N EACH SIDE)  
MAIN FUSE  
1. Insert the gold-tipped end plug of the12 Volt DC  
Adapter plug into the vehicles 12 volt DC  
accessory outlet.  
This unit is delivered with the main fuse taped to the bottom of the unit. It must be  
inserted as indicated prior to operation.  
2. Insert the silver-tipped end plug into the 12 Volt DC Accessory Outlet on the back  
of the handle of the unit.  
3. Charging time using this method is approximately 5 to 6 hours.  
4. When charging is complete, remove the power cord and return it to the storage  
compartment.  
N o te : W h e n u sin g  
a
ve h icle s 1 2 vo lt DC a cce sso ry o u tle t a s  
a
ch a rg in g / p o w e r  
so u rce , b e a w a re th a t so m e ve h icle s re q u ire th e ig n itio n b e tu rn e d o n to p o w e r  
th e a cce sso ry o u tle t.  
CHARGIN G THE BATTERY  
CAUTIO N  
The unit is delivered in a partially charged state. It must be fully charged prior to first  
use by either the 120 volt AC method (preferred) or the 12 volt DC method.  
Be fo re ch a rg in g / re ch a rg in g th e un its b a tte ry, m a k e sure a ll p o w e r  
sw itch e s a re in th e O FF p o sitio n .  
After initial charging, the VEC189 can be simultaneously recharged and operated  
(using the 12 Volt DC method only). Make sure the 12 volt DC power source can  
supply minimum 15 amperes of current if the Spotlight is to be operated while the  
batteries are being charged.  
O PERATIN G IN STRUCTIO N S  
Usin g th e Sp o tlig h t  
The quartz halogen Spotlight is operated by the two switches located on the side of  
the unit. The top ON/ OFF Switch controls the high beam (100 watt) function; the  
bottom ON/ OFF Switch controls the low beam (approx. 50 watt) function.  
After charging, disconnect the Adapter from the external power source, then  
disconnect the Adapter from the AC Recharge Port or 12 Volt DC Accessory Outlet.  
1 2 VO LT DC  
ADAPTER  
1 2 0 VO LT AC  
ADAPTER  
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VEC189_Manual_052005 5/24/05 6:57 PM Page 4  
Usin g th e 3 -LED Au x ilia ry Lig h t  
Re p la ce m e n t Pa rts  
The 3-LED Auxiliary Light is operated by the LED Auxiliary Light ON/ OFF Pushbutton  
located on the top of the grip handle.  
The quartz halogen bulb and sealed lead acid batteries are available through Vector  
Manufacturing. A comparable (12 volt H4 100 watt) bulb may be substituted. These  
can also be purchased from popular automotive parts suppliers nationwide. Contact  
Vector Manufacturings Technical Support Department for replacement parts  
(including replacement adapters and cords) and any additional information that you  
may need. They may be reached at (954) 584-4446 or toll free at (866) 584-5504.  
WARN IN G  
To re d uce th e risk o f sh o ck s o r b urn s a n d a vo id d a m a g e to th e un it,  
m a k e sure a ll p o w e r sw itch e s a re in th e O FF p o sitio n , a ll a d a p te rs a re  
un p lug g e d a n d th e un it h a s b e e n a llo w e d to co o l d o w n b e fo re  
p e rfo rm in g a n y m a in te n a n ce / p a rts re p la ce m e n t.  
Usin g th e 1 2 Vo lt DC Acce sso ry O u tle t  
The 12 volt DC accessory outlet powers any DC appliance that does not exceed  
5 amps. Flip up the accessory outlet cover and insert the appliances DC plug. Close  
the cover after use.  
Bu lb Re p la ce m e n t  
1. Remove the rubber bezel on the rim of the Spotlight to reveal eight small Phillips  
screws in the retaining ring.  
2. Using a screwdriver, remove (counterclockwise) the screws and set them aside.  
3. Lift off the retaining ring, glass lens and rubber “O” ring and set them aside.  
4. Carefully remove the reflector and bulb assembly.  
5. Disconnect the bulb from the guarding wires and replace the burned out bulb  
with one of the same type listed in the Specifications section of this manual.  
Usin g th e Ad ju sta b le Wo rk sta n d  
Set the hands-free adjustable workstand to the desired position; then turn the knobs  
on either side of the unit to lock in position.  
6. Reassemble the guarding wires, put back the reflector, rubber “Oring and  
the lens.  
7. Replace rubber bezel by sliding forward to the front of the spotlight.  
8. Turn one of the spotlights ON/ OFF switches to the ON position to ensure  
proper operation of spotlight.  
CARE AN D MAIN TEN AN CE  
All batteries lose charge with time. AC recharge is recommended after each use or  
every two months when not in frequent use. Use the AC recharger and charge for  
the recommended time.  
If the unit gets dirty, gently clean the outer surfaces of the Spotlight with a soft cloth  
moistened with a mild solution of water and detergent. Periodically inspect the  
condition of recharge adapters, connectors, and wires. Replace any components  
that may have become worn or broken.  
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VEC189_Manual_052005 5/24/05 6:57 PM Page 6  
TRO UBLESHO O TIN G  
Ba tte ry Re p la ce m e n t  
No Charge Indicator Light  
1. Release the battery compartment cover locks on either side of the unit and  
remove the cover.  
If the Charge Indicator LED does not light when charging do the following:  
A) Check for bad connection to the AC Recharge Port or 12 Volt DC Accessory Outlet  
B) Check for bad connection to AC or DC adapters  
2. Pull out the (two) batteries.  
3. Disconnect the terminals and replace the batteries with the same type listed in  
the Specifications section of this manual.  
C) Confirm there is a functioning AC or DC current  
4. Replace the battery compartment cover and engage the locks.  
O p e ra tin g Issu e s  
5. Turn one of the spotlights ON/ OFF switches to the ON position to ensure  
proper operation of spotlight.  
1. When charging using the 120 volt AC method, the Spotlight will not operate.  
The Auxiliary Light will turn on when pressed while charging. Be sure all  
adapters are disconnected before Spotlight usage.  
2. If the unit does not operate, the battery may be completely discharged. Charge  
the unit using the AC adapter following the directions in the manual.  
3. If you suspect a bulb is blown, check the bulb filament. If filament is coiled and  
unbroken, the bulb is not blown. If filament is blown, replace bulb.  
4. If you suspect the main fuse is blown, check it and, if necessary, replace with a  
new 20 amp spade fuse.  
SPECIFICATIO N S  
Spotlight:  
Batteries:  
12 volt H4 dual-filament quartz halogen 100 watt bulb  
Sa fe Ba tte ry Disp o sa l  
Two maintenance-free, sealed lead acid,  
6 volt, 6.0 Ah  
Contains a maintenance-free, sealed, non-spillable, lead acid battery,  
which must be disposed of properly. Recycling is required, contact your  
local authority for information. Failure to comply with local, state and  
federal regulations can result in fines, or imprisonment. For more  
information on recycling this battery, call toll-free (877) 288-7722.  
AC Adapter:  
500mA, 12 volt  
12 volts DC  
Operating Voltage:  
DC Plu g Fu se Re p la ce m e n t  
The fuse in the DC plug protects the charging circuit of the DC recharge adapter. If  
the AC recharger operates but the DC charging adapter does not, then the fuse may  
be opened.  
To replace the fuse:  
1. Unscrew the end cap of the DC plug (counterclockwise).  
2. Remove spring center contact and fuse.  
3. Check fuse with a continuity checker.  
4. If blown, locate replacement fuse with same type and rating.  
5. Replace the fuse, spring, contact and end cap.  
6. Screw end cap clockwise until it is finger tight – DO NOT OVER-TIGHTEN.  
7. Check for proper operation of DC charging adapter.  
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